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Magpul-Style Tactical BIC Lighter Case

Magpul-Style Tactical BIC Lighter Case — 3D Printed EDC

Why I Like It

The fun factor on this one is absolutely through the roof, and I’m not going to pretend otherwise. A BIC lighter in a Magpul-style polymer housing with texture, corners, and aggressive aesthetic DNA is exactly the kind of print that makes people stop and ask “wait, is that real Magpul?” It is not. It’s better — because you printed it, it cost cents, and you can make it in any color you own.

One important real-world note from personal experience: skip the Magpul-style attachment on the bottom if you actually want the lighter to sit upright. The attachment point on the base throws off the balance and the lighter tips. It makes a great clip attachment point for a pack, vest, or belt — that use case works well. But if you want it sitting flat on a shelf or table, print the base-clean version. Both configurations have their place; just know which one you’re printing before you start.

For material: ABS or ASA are the right calls here. This print lives near heat by definition, and PETG will deform against a lighter that’s been used recently. ABS handles the heat better; ASA handles heat AND UV if this rides in a pocket that gets direct sun. 40% infill, 4 walls, and take your time on the first layer — the texture on the housing shows every bed imperfection. A genuinely entertaining print that’s also legitimately useful.

What Filament Should You Use?

Here’s a quick breakdown of the three most common filaments for EDC gear so you can pick the right one for your setup:

Filament Hardness UV Resistance Durability Best For
PETG Medium Fair High Everyday indoor/EDC carry, food-safe prints, flexible-tough balance
ABS High Poor High Rigid structural parts, heat-resistant applications (e.g. car/glove box gear)
ASA High Excellent ☀️ Very High Outdoor EDC, belt/bag attachments, anything exposed to sun or weather

TL;DR: Use PETG for most EDC prints — easy to work with and tough enough. Use ASA if the piece will live outdoors or in direct sunlight. Use ABS if you need maximum rigidity and heat resistance and have an enclosure on your printer.

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